colonymech / docs / www / colonyscout / internal / assembly_old.php @ f59acf11
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1 | f59acf11 | Dan Shope | <?php require("includes/internal.php")?> |
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2 | |||
3 | <!DOCTYPE html PUBLIC "-//W3C//DTD XHTML 1.0 Transitional//EN" "http://www.w3.org/TR/xhtml1/DTD/xhtml1-transitional.dtd">
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4 | <html xmlns="http://www.w3.org/1999/xhtml" xml:lang="en" lang="en"><head> |
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5 | <meta http-equiv="Content-Type" content="text/html; charset=iso-8859-1"/> |
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6 | <meta name="description" content="FILL IN"/> |
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7 | <meta name="keywords" content="FILL IN"/> |
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8 | <?php include($docRoot."header.php"); ?> |
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9 | <title>Assembly Instructions | ColonyScout.com</title> |
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10 | <?php include('includes/querybox.php');?> |
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11 | <link href="css/assembly.css" rel="stylesheet" type="text/css" media="screen"> |
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12 | <link rel="stylesheet" href="includes/lightbox/lightbox.css" type="text/css" media="screen" /> |
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13 | <script type="text/javascript" src="includes/lightbox/lightbox.js"></script> |
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14 | </head>
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15 | <body bgcolor="#eeeeee"> |
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16 | |||
17 | <div id="general"> |
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18 | <?php include("includes/nav_internal.php"); ?> |
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19 | <div id="body"> |
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20 | <div id="body-boxes"> |
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21 | <div class="box-row" style="margin-top: 7px;"> |
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22 | <div class="white-top"></div> |
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23 | <div class="white-body text-box"> |
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24 | <div id="breadcrumbs">Assembly Instructions></div> |
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25 | <div id="livesearch"><div id="box0"><!-- livesearch--></div></div> |
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26 | <br/> |
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27 | <div class="hr"></div> |
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28 | </div><!--end 'TEMP' collapse--> |
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29 | |||
30 | <div class="white-body text-box"> |
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31 | |||
32 | <div class="box-row"> |
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33 | <h1>Chassis Assembly Preparation</h1> |
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34 | </div>
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35 | |||
36 | <div class="box-row"> |
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37 | <div class="box-3-titles"><h2>Step 0</h2></div> |
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38 | <div class="box-3-text"><h2>Gathering parts & tools</h2> |
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39 | <ol>
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40 | <li>Cut sheet metal parts</li> |
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41 | <li>File sharp edges, countersink all holes (from correct side)</li> |
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42 | <li>Bend to spec, validate with bend check tools CRITICAL</li> |
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43 | <li>Sandblast and clean</li> |
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44 | <li>Powdercoat or primer and paint (use Rustoleum Satin Finish), enamel clearcoat (satin)</li> |
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45 | </ol>
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46 | </div>
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47 | <div class="box-3-pictures"> |
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48 | <div class="pic"><a href="" rel="lightbox"><img src="thumbs/assembly/assm.jpg"></a></div> |
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49 | </div>
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50 | </div>
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51 | |||
52 | <div class="box-row"> |
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53 | <h1 id="Chassis-Assembly-Front-Half">Chassis Assembly, Front Half<a href="#Chassis-Assembly-Front-Half" class="wiki-anchor">¶</a></h1> |
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54 | </div>
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55 | |||
56 | <div class="box-row"> |
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57 | <div class="box-3-titles"><h2>Step 1</h2></div> |
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58 | <div class="box-3-text"><h2>Install Pivot block</h2> |
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59 | <ol>
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60 | <li>Using #4-40 CSK hardware, tighten pivot block into position</li> |
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61 | <li>Ensure perpendicularity with long axis of robot (otherwise robot halves will collide and robot will not drive straight)</li> |
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62 | </ol>
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63 | </div>
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64 | <div class="box-3-pictures"> |
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65 | <div class="pic"><a href="" rel="lightbox"><img src="thumbs/assembly/assm.jpg"></a></div> |
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66 | </div>
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67 | </div>
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68 | <div class="box-row"> |
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69 | <div class="box-3-titles"><h2>Step 2</h2></div> |
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70 | <div class="box-3-text"><h2>Install return springs</h2> |
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71 | <ol>
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72 | <li>Slide spring onto bent tab, ensuring parallelism with vertical plane</li> |
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73 | <li>Install wire retainer from (outside) of front half, aka space between the halves</li> |
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74 | <li>Twist the retaining wire tightly over the spring, clip neatly</li> |
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75 | </ol>
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76 | </div>
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77 | <div class="box-3-pictures"> |
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78 | </div>
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79 | </div>
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80 | <div class="box-row"> |
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81 | <div class="box-3-titles"><h2>Step 3</h2></div> |
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82 | <div class="box-3-text"><h2>Front Cliff Sensor</h2> |
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83 | <ol>
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84 | <li>Solder wires according to wiring diagram (link?)</li> |
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85 | <li>Install on front mounting tab using #2-56 SHCS, lock washer, and nut, or nylock</li> |
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86 | <li>Be careful not to distort mounting tab</li> |
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87 | </ol>
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88 | </div>
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89 | <div class="box-3-pictures"> |
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90 | </div>
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91 | </div>
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92 | <div class="box-row"> |
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93 | <div class="box-3-titles"><h2>Step 4</h2></div> |
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94 | <div class="box-3-text"><h2>Front Drivetrain</h2> |
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95 | <ol>
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96 | <li>Solder capacitor and attach wires according to wiring diagram</li> |
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97 | <li>Solder 0.1" pitch vertical standoffs (4pins each) to encoder pcb</li> |
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98 | <li>Using long #2-56 screws and provided nuts (in motor bracket), install spacer plate, encoder pcb, motor, and motor bracket.</li> |
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99 | <li>Wheels can remain off for time-being, or can optionally be installed.</li> |
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100 | </ol>
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101 | </div>
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102 | <div class="box-3-pictures"> |
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103 | </div>
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104 | </div>
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105 | <div class="box-row"> |
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106 | <div class="box-3-titles"><h2>Step 5</h2></div> |
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107 | <div class="box-3-text"><h2>Install Air Filters on Side Panels</h2> |
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108 | <ol>
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109 | <li>Adhere (6) custom bent polypropylene clips following placement guide (link?) to side panels</li> |
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110 | <li>Use XXXX epoxy, taking care to use only the amount necessary. Do NOT touch other parts of the panels as this will mar the paint job</li> |
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111 | <li>After epoxy is dried, custom cut air filter panels can be slid into place. They should be constrained on three sides (left, right, bottom).</li> |
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112 | <li>Ensure no visible gaps from outside of front assembly.</li> |
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113 | <li><strong>NOTE:</strong> This step can be done in parallel with parts 1-4</li> |
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114 | </ol>
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115 | </div>
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116 | <div class="box-3-pictures"> |
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117 | </div>
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118 | </div>
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119 | <div class="box-row"> |
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120 | <div class="box-3-titles"><h2>Step 6</h2></div> |
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121 | <div class="box-3-text"><h2>Front undercarriage plate</h2> |
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122 | <ol>
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123 | <li>Affix diamond plate film to plate, covering entire exposed surface</li> |
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124 | <li>Trim neatly with a SHARP razor blade, ensure no visible snags are present</li> |
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125 | <li>Loosen the two frontmost motor bolts (#2-56) and slide the front undercarriage plate under these bolt heads).</li> |
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126 | <li>Use of washers is recommended if bolt length still protrudes past nuts in motor brackets</li> |
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127 | <li>Re-tighten bolts. The front undercarriage should now be secure</li> |
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128 | </ol>
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129 | </div>
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130 | <div class="box-3-pictures"> |
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131 | </div>
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132 | </div>
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133 | |||
134 | <div class="box-row"> |
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135 | <div class="box-3-titles"><h2>Step 7</h2></div> |
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136 | <div class="box-3-text"><h2>Side panel/Scoutfly mounting blocks</h2> |
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137 | <ol>
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138 | <li>Using 1 front right side (long) 1 front left side (short), and 2 front vertical mounting blocks</li> |
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139 | <li>Thread all to accept #2-56 hardware WITH THE EXCEPTION of the ciruit board mounting holes, which require #4-40 SHCS hardware</li> |
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140 | <li>Secure appropriate parts to front undercarriage and baseplate</li> |
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141 | </ol>
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142 | </div>
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143 | <div class="box-3-pictures"> |
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144 | </div>
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145 | </div>
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146 | <div class="box-row"> |
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147 | <div class="box-3-titles"><h2>Step 8</h2></div> |
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148 | <div class="box-3-text"><h2>Install Side panels</h2> |
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149 | <ol>
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150 | <li>Side panels with installed air filters can now be bolted into mounting blocks using #2-56 CSK hardware.</li> |
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151 | <li>One bolt on left side will be nutted into place (nylock) as the short mounting block does not reach this hole</li> |
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152 | <li>Shortened for Scoutfly underside connector clearance - Nut this bolt in place to plug hole for aesthetics and intrusion prevention (dust, water, etc).</li> |
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153 | </ol>
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154 | </div>
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155 | <div class="box-3-pictures"> |
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156 | </div>
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157 | </div>
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158 | <div class="box-row"> |
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159 | <div class="box-3-titles"><h2>Step 9</h2></div> |
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160 | <div class="box-3-text"><h2>Hood Assembly</h2> |
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161 | <ol>
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162 | <li>Bolt hinge strut in place on side of hood using #2-56 CSK hardware. Bolts should NOT protrude beneath strut</li> |
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163 | <li>Bolt rear air filter to strut using #2-56 CSK hardware.</li> |
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164 | <li>Heat and bend front headlight assemblies according to spec. Should have 1 left and 1 right side bent from same cutout</li> |
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165 | <li>Apply pre-cut diamond to inside of each headlight cover as per spec sheet (link?)</li> |
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166 | <li>Apply adhesive (cyanoacrylate/super glue) around perimeter of headlight that will be in contact with hood</li> |
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167 | <li>CRITICAL: do not apply extra glue or smear on visible portion of headlight assembly. More can be added later once headlight cover is in place</li> |
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168 | <li>Align (center) over headlight cutout, ensuring bolting hole is aligned. Press into place and hold for 30+ seconds.</li> |
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169 | <li>More adhesive (clear epxoy) can carefully be applied around perimeter to ensure solid contact. This will be important since headlight assembly is part of hood clasp</li> |
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170 | <li>Install front BOM components and tactile switch into mounting block</li> |
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171 | <li>Using epoxy and #2-56 CSK hardware to attach front BOM/bumper switch mounting block. Again ensure epoxy is not visible on exterior, and has a clean look inside</li> |
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172 | <li>The hood is perhaps the most visible component, and both inside and outside will be viewed frequently, so take the time to do a nice job on this.</li> |
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173 | </ol>
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174 | </div>
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175 | <div class="box-3-pictures"> |
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176 | </div>
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177 | </div>
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178 | <div class="box-row"> |
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179 | <div class="box-3-titles"><h2>Step 10</h2></div> |
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180 | <div class="box-3-text"><h2>Install Hood on Front Half</h2> |
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181 | <ol>
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182 | <li>Bolt hood to side panels using #2-56 CSK hardware. Remember this is a moving hinge, so do not over-tighten.</li> |
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183 | <li>If installed properly the rear air filter should "seal" off the rear hatch when the lid is closed.</li> |
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184 | <li>Once Scoutfly and grounding strap are mounted, magnet clasp assembly will be installed.</li> |
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185 | </ol>
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186 | </div>
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187 | <div class="box-3-pictures"> |
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188 | </div>
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189 | </div>
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190 | <div class="box-row"> |
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191 | <div class="box-3-titles"><h2>Step 11</h2></div> |
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192 | <div class="box-3-text"><h2>Grounding strap</h2> |
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193 | <ol>
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194 | <li>Prepare grounding strap with (2) ring terminals per wiring diagram</li> |
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195 | <li>Attach one end to front pivot block using #4-40 SHCS hardware</li> |
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196 | </ol>
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197 | </div>
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198 | <div class="box-3-pictures"> |
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199 | </div>
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200 | </div>
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201 | |||
202 | <div class="box-row"> |
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203 | <h1>Rear Half Assembly</h1> |
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204 | </div>
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205 | |||
206 | <div class="box-row"> |
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207 | <div class="box-3-titles"><h2>Step 1</h2></div> |
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208 | <div class="box-3-text"><h2>Step Title</h2> |
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209 | Step Content |
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210 | </div>
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211 | <div class="box-3-pictures"> |
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212 | </div>
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213 | </div>
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214 | |||
215 | |||
216 | |||
217 | </div>
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218 | <div class="white-bottom"></div> |
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219 | </div>
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220 | |||
221 | |||
222 | </div>
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223 | </div> <!--BODY!--> |
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224 | |||
225 | <?php include($docRoot."footer.php"); ?> |
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226 | |||
227 | </div><!--GENERAL!--> |
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228 | </body></html> |
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229 | |||
230 | <?php
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231 | mysqli_close($mysqli);
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232 | ?> |