colonymech / docs / www / colonyscout / internal / assembly_old.php @ f59acf11
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<?php require("includes/internal.php")?> |
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<!DOCTYPE html PUBLIC "-//W3C//DTD XHTML 1.0 Transitional//EN" "http://www.w3.org/TR/xhtml1/DTD/xhtml1-transitional.dtd">
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<html xmlns="http://www.w3.org/1999/xhtml" xml:lang="en" lang="en"><head> |
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<meta http-equiv="Content-Type" content="text/html; charset=iso-8859-1"/> |
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<meta name="description" content="FILL IN"/> |
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<meta name="keywords" content="FILL IN"/> |
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<?php include($docRoot."header.php"); ?> |
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<title>Assembly Instructions | ColonyScout.com</title> |
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<?php include('includes/querybox.php');?> |
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<link href="css/assembly.css" rel="stylesheet" type="text/css" media="screen"> |
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<link rel="stylesheet" href="includes/lightbox/lightbox.css" type="text/css" media="screen" /> |
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<script type="text/javascript" src="includes/lightbox/lightbox.js"></script> |
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</head>
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<body bgcolor="#eeeeee"> |
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<div id="general"> |
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<?php include("includes/nav_internal.php"); ?> |
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<div id="body"> |
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<div id="body-boxes"> |
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<div class="box-row" style="margin-top: 7px;"> |
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<div class="white-top"></div> |
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<div class="white-body text-box"> |
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<div id="breadcrumbs">Assembly Instructions></div> |
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<div id="livesearch"><div id="box0"><!-- livesearch--></div></div> |
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<br/> |
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<div class="hr"></div> |
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</div><!--end 'TEMP' collapse--> |
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<div class="white-body text-box"> |
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<div class="box-row"> |
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<h1>Chassis Assembly Preparation</h1> |
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 0</h2></div> |
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<div class="box-3-text"><h2>Gathering parts & tools</h2> |
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<ol>
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<li>Cut sheet metal parts</li> |
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<li>File sharp edges, countersink all holes (from correct side)</li> |
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<li>Bend to spec, validate with bend check tools CRITICAL</li> |
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<li>Sandblast and clean</li> |
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<li>Powdercoat or primer and paint (use Rustoleum Satin Finish), enamel clearcoat (satin)</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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<div class="pic"><a href="" rel="lightbox"><img src="thumbs/assembly/assm.jpg"></a></div> |
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</div>
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</div>
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<div class="box-row"> |
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<h1 id="Chassis-Assembly-Front-Half">Chassis Assembly, Front Half<a href="#Chassis-Assembly-Front-Half" class="wiki-anchor">¶</a></h1> |
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 1</h2></div> |
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<div class="box-3-text"><h2>Install Pivot block</h2> |
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<ol>
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<li>Using #4-40 CSK hardware, tighten pivot block into position</li> |
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<li>Ensure perpendicularity with long axis of robot (otherwise robot halves will collide and robot will not drive straight)</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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<div class="pic"><a href="" rel="lightbox"><img src="thumbs/assembly/assm.jpg"></a></div> |
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</div>
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 2</h2></div> |
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<div class="box-3-text"><h2>Install return springs</h2> |
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<ol>
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<li>Slide spring onto bent tab, ensuring parallelism with vertical plane</li> |
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<li>Install wire retainer from (outside) of front half, aka space between the halves</li> |
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<li>Twist the retaining wire tightly over the spring, clip neatly</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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</div>
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 3</h2></div> |
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<div class="box-3-text"><h2>Front Cliff Sensor</h2> |
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<ol>
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<li>Solder wires according to wiring diagram (link?)</li> |
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<li>Install on front mounting tab using #2-56 SHCS, lock washer, and nut, or nylock</li> |
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<li>Be careful not to distort mounting tab</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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</div>
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 4</h2></div> |
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<div class="box-3-text"><h2>Front Drivetrain</h2> |
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<ol>
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<li>Solder capacitor and attach wires according to wiring diagram</li> |
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<li>Solder 0.1" pitch vertical standoffs (4pins each) to encoder pcb</li> |
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<li>Using long #2-56 screws and provided nuts (in motor bracket), install spacer plate, encoder pcb, motor, and motor bracket.</li> |
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<li>Wheels can remain off for time-being, or can optionally be installed.</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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</div>
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 5</h2></div> |
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<div class="box-3-text"><h2>Install Air Filters on Side Panels</h2> |
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<ol>
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<li>Adhere (6) custom bent polypropylene clips following placement guide (link?) to side panels</li> |
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<li>Use XXXX epoxy, taking care to use only the amount necessary. Do NOT touch other parts of the panels as this will mar the paint job</li> |
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<li>After epoxy is dried, custom cut air filter panels can be slid into place. They should be constrained on three sides (left, right, bottom).</li> |
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<li>Ensure no visible gaps from outside of front assembly.</li> |
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<li><strong>NOTE:</strong> This step can be done in parallel with parts 1-4</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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</div>
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 6</h2></div> |
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<div class="box-3-text"><h2>Front undercarriage plate</h2> |
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<ol>
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<li>Affix diamond plate film to plate, covering entire exposed surface</li> |
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<li>Trim neatly with a SHARP razor blade, ensure no visible snags are present</li> |
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<li>Loosen the two frontmost motor bolts (#2-56) and slide the front undercarriage plate under these bolt heads).</li> |
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<li>Use of washers is recommended if bolt length still protrudes past nuts in motor brackets</li> |
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<li>Re-tighten bolts. The front undercarriage should now be secure</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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</div>
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 7</h2></div> |
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<div class="box-3-text"><h2>Side panel/Scoutfly mounting blocks</h2> |
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<ol>
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<li>Using 1 front right side (long) 1 front left side (short), and 2 front vertical mounting blocks</li> |
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<li>Thread all to accept #2-56 hardware WITH THE EXCEPTION of the ciruit board mounting holes, which require #4-40 SHCS hardware</li> |
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<li>Secure appropriate parts to front undercarriage and baseplate</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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</div>
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 8</h2></div> |
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<div class="box-3-text"><h2>Install Side panels</h2> |
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<ol>
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<li>Side panels with installed air filters can now be bolted into mounting blocks using #2-56 CSK hardware.</li> |
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<li>One bolt on left side will be nutted into place (nylock) as the short mounting block does not reach this hole</li> |
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<li>Shortened for Scoutfly underside connector clearance - Nut this bolt in place to plug hole for aesthetics and intrusion prevention (dust, water, etc).</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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</div>
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 9</h2></div> |
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<div class="box-3-text"><h2>Hood Assembly</h2> |
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<ol>
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<li>Bolt hinge strut in place on side of hood using #2-56 CSK hardware. Bolts should NOT protrude beneath strut</li> |
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<li>Bolt rear air filter to strut using #2-56 CSK hardware.</li> |
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<li>Heat and bend front headlight assemblies according to spec. Should have 1 left and 1 right side bent from same cutout</li> |
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<li>Apply pre-cut diamond to inside of each headlight cover as per spec sheet (link?)</li> |
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<li>Apply adhesive (cyanoacrylate/super glue) around perimeter of headlight that will be in contact with hood</li> |
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<li>CRITICAL: do not apply extra glue or smear on visible portion of headlight assembly. More can be added later once headlight cover is in place</li> |
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<li>Align (center) over headlight cutout, ensuring bolting hole is aligned. Press into place and hold for 30+ seconds.</li> |
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<li>More adhesive (clear epxoy) can carefully be applied around perimeter to ensure solid contact. This will be important since headlight assembly is part of hood clasp</li> |
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<li>Install front BOM components and tactile switch into mounting block</li> |
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<li>Using epoxy and #2-56 CSK hardware to attach front BOM/bumper switch mounting block. Again ensure epoxy is not visible on exterior, and has a clean look inside</li> |
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<li>The hood is perhaps the most visible component, and both inside and outside will be viewed frequently, so take the time to do a nice job on this.</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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</div>
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 10</h2></div> |
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<div class="box-3-text"><h2>Install Hood on Front Half</h2> |
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<ol>
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<li>Bolt hood to side panels using #2-56 CSK hardware. Remember this is a moving hinge, so do not over-tighten.</li> |
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<li>If installed properly the rear air filter should "seal" off the rear hatch when the lid is closed.</li> |
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<li>Once Scoutfly and grounding strap are mounted, magnet clasp assembly will be installed.</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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</div>
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 11</h2></div> |
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<div class="box-3-text"><h2>Grounding strap</h2> |
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<ol>
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<li>Prepare grounding strap with (2) ring terminals per wiring diagram</li> |
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<li>Attach one end to front pivot block using #4-40 SHCS hardware</li> |
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</ol>
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</div>
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<div class="box-3-pictures"> |
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</div>
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</div>
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<div class="box-row"> |
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<h1>Rear Half Assembly</h1> |
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</div>
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<div class="box-row"> |
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<div class="box-3-titles"><h2>Step 1</h2></div> |
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<div class="box-3-text"><h2>Step Title</h2> |
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Step Content |
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</div>
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<div class="box-3-pictures"> |
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</div>
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</div>
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</div>
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<div class="white-bottom"></div> |
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</div>
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</div>
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</div> <!--BODY!--> |
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<?php include($docRoot."footer.php"); ?> |
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</div><!--GENERAL!--> |
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</body></html> |
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<?php
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mysqli_close($mysqli);
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?>
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