Updated master mold boxes and supports, master models for casting.
Added speaker to front chassis. Modeled Microkopter quadrotor and foam guard assembly for use in quadrotor wagon accessory.
Updated EZ4 Sonar model with correct dimensions. Updated sonar mounting block for 3D printing. Added 3D print profiles for new parts.
Updated 3D print files.
Added locating features with mounting bosses to front chassis for accessories.
Added locking feature to front sidewalls for tigher assembled fit. Cleaned up bottom mating edge with front chassis.
Added hood latch. Updated rear cover.
Updated website structure, navigation, and graphics.
Added mounting bosses for rear cliff sensors
Completed mechanical backlog on new rear chassis. Added renders from latest design.
Organized wagon renders. Added 18x24in SCOUT REV5 poster.
Added WebsiteSlider graphics and custom google apps logo.
Updated BOM sketch block for 5mm diameter hardware. Added signpost with wraparound paper.
Updated website with shopping cart and pricing page. Updated CAD model & testing layouts.
Added cliff sensor mounts.
Updated hood details (aesthetic button cutout, latching mechanism). Added fillets to front base around wiring (FFC & main hole) and relocated suspension hardstops to avoid interference with battery.
Added STL for right headlight and pivot lock plate
Updated wiring guides and schematic.
Updated master STLs for 3D printing. Updated wiring diagrams and added wiring guides for harness creation.
Created reference geometry (surfaces only) for rear accessory design. Finished Kinect mount.
Added Kinect accessory mount. Added back pivot block and diamond plate cover that were mistakenly deleted in previous commit.
Separated Rev4 CAD models into dedicated directory, removed out of date models.
Re-organized CAD. Archived old diagnostic station, renamed Autonomous Charging station. Broke edrawings out into separate folder.
Re-organized renders and graphics. Photos now grouped by subassembly (ScoutFly, Charging, Diagnostic, etc).
Added strengthening lip behind bumper.
Updated buttons for 2 rocking positions
Added button capture to hood button.
Merged sidewalls and rear master molds to reduce risk of color non-matching and increase batch sizes.
Additional renders of Scout with scaling items
Added new renders
Added SCOUT CAD files
Uploading CAD folders from 'old' repository
Added presentations, funding proposals, and research
Added website and doc files
Added logos from 'old' repository.
Added renders from 'old' repository.
Testing redesigned front chassis. Sourced bumper switches and removed out of date files.
Updated hood and top assembly. Experimenting with dramatic hood shape and angular headlights.
Added unibody hood, redesigned for better manufacturability and greater strength.
Added labeling areas to front chassis, fixed interference with Scoutfly by adding undercut to front chassis.
Fixed centering error on rear chassis axle since widening hub clearances. Updated front chassis features for easier demolding.
Added fasteners, added clearance for pivot lock nut assembly. Added rubber wire passthrough to limit intrusion of debris into front chassis.
Added wire passthrough gasket to front chassis. Matched front pivot block to rear pivot block.
Widened wheel hubs on front and rear chassis to increase clearance and avoid interference issues with wheel. Removed external references on front chassis to sever links to old assembly design.
Removed extraneous fillets and fixed all geometry errors. First pass at 3D print->molded design
Updated ribs and front screw bosses to avoid interference
Updated rear cover screw bosses for better flow. Fixed interferences between rear cover and rear chassis. Updated pivot washer cutout for easier mold preparation.
Added attachment screw bosses to rear cover, updated ribs for greater strength
Added screw bosses to attach rear cover from underside of rear chassis. Using thread-forming pan head screws.
Added fasteners and revised clearances. Adde cross rib to chassis.
Enlarged hole sizes based on testing with prototype, fixed positioning of FFC passthrough to be centered on FFC connector.
Added support for breakfly PCB (full surround) based on testing with FDM printed prototype. Added strengthening rib to chassis to prevent unwanted flexing between the rear wheels.
Revised rib widths to follow molding guidelines. Previously were thicker than desired to match minimium RC-CNC constraints. Added strenghtening ribs to rear cover plate.
Homing switch for sonar assembly fully integrated.
First pass at stepper homing switch.
Added power switch and accessory port
Added supports for breakfly pcb (acc port) and lock ins for BOM receivers.
Added FFC passthrough, strengthening ribs to rear chassis. Updated BOM block w/ real dimensions. Whitepaper on RTV molding.
2nd pass on machining molds, added BOM sensors to model
Fixed width error on rear chassis, updated molds with rib features.
Updated molds for rear chassis
Removed fillets and other features that cannot be machined on RC CNC.
Fixed errors on rear cover, added mating features for rear chassis and rear ball bearing surface
Updated 2 part mold for rear chassis
Added rear bumper features and sketch block for BOM cutouts
Fixed errors on rear unibody, added mold (core).
Added molded rear cover and updated rear unibody.
Designed unibody (plastic molded) chassis components.
Modified Back Plate: Two piece design, added holes
moved screw holes for contactBlock and bomMount
Outer Cover now covers whole frame, added screw holes
Updated BOM labels with final missing components
Added specs for additional sensors
Storage station now in parts for manufacturing. Added integrated diagnostic station components. Added Electronics directory for sync with dshope standard parts library
Added ignore filter for thumbs.db
First version of Autonomous Charging Station
Added charging station and integrated diagnotics station
Changed hood to 3D printed/cast part. Added ridges for strength and combined with headlights, hinge strut, and front sensor mount
Added hood ridges and slanted front bumper. Added 3D print job and details for ICs on Scoutfly.
Revised headlights, added seals for wheel weels, FFC routing chamber, front BOM and bumper switch mount
Added plastic spring return cover
Spring return detailed renders
Locked for production. Added mounting holes to rear cover, bend guides for sheet metal parts, updated check tools.
finished adding renders
added wallpapers and renders
Added Doc images for websites and assembly instructions
Added docs directory
Spring return assy now optimized. Front baseplate now resolves flatpattern
Added spring return system and power switch.
Magnets now clasp on Scoutfly bolts, headlights clear filter mounting clips. Clearance for underside Scoufly connectors on front board mount.
Added air filters and clips, scoutfly mounting hardware. Updated Scoutfly orb position.
Rear cover now single piece, replacing rear batt support. Updated website manual and breakfly decal
Fixed alignment of wheel wells.
Revised front assembly, added bend check tools. Updated wiring schematic
Added firewall to front baseplate, lengthened wheelbase
Started internal scout website for inventory and part tracking
Added presentations and reference files
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